HYDRAULIC cylinder repair equipment

TOOLING OPTIONS

TO HANDLE ALMOST ANY CYLINDER
DESIGN OR CONFIGURATION

Please Note: These are standard specifications. Special systems can be designed to suit specific requirements

BENCH SPECIFICATIONS:

Maximum Rotational Torque

Maximum Rod Extraction Force

Max Rod Extraction Speed

Hydraulic System Pressure

Hydraulic Nut Runner

Cylinder Pressure Test Capacity

 

Hydraulic Fluid Reservoir

Waste Oil Reservoir

Colour

Electrical System

Floor Space (15-meter bench)

65'000 Nm or 130'000 Nm Options

7 Tons

1200 mm/20 sec

300 Bar

6000 Nm at 8 RPM

300 Bar (Standard)

500 Bar (With Optional Intensifier)

1200L

800L

Grey and Red

380/415/460V, 50/60 Hz, 3 phase, 15 amp

15000mm (L) x 1250mm (w) x 1620mm (h)

CYLINDER DISSASEMBLY/ASSEMBLY SPECIFICATIONS

Maximum Part Weight

Maximum Cylinder Length

Maximum Cylinder Barrel OD

Maximum Cylinder Flange OD

Maximum Clevis Width

Maximum Clevis Diameter

6000kg / fixture

N/A - Modular Base

620 mm

800 mm

700 mm

620 mm

ADVANTAGES OF THE MICRON CYLINDER REPAIR BENCH

  • Solid, full-length bench design provides more usable working space and the flexibility to accommodate additional repair functions
  • Bench design is suitable for large, heavy cylinders (rated for 6000kg / fixture). Stronger design means machine longevity and improved operator safety.
  • Tool slide plates, together with our proprietary height-adjustable chain vice tools, ensure that any cylinder or rod configuration can be safely secured on the bench and adjusted to a common tool centre height. This gives the user maximum flexibility in disassembling and reassembling any cylinder configuration.
  • Windows™ Embedded Touch Screen HMI to control bench functions and system limits (such as piston nut torque presets). Complete with operator safety prompts.
  • Integrated Cylinder Pressure Test function with digital export of cylinder test results.  Optional Linear Encoder caters for stroke length measurement and automated multi-point cylinder test protocols.
  • True “Single Operator” functionality. Best-of-class operator safety.
  • Optional Nut Cracker Swing Table facilitates access to the piston nut without turning the piston rod or removing the cylinder barrel as with competitive offerings.
  • The Nut Cracker utilises a simple and effective ratchet mechanism for maximum power with hex socket type adapter for piston nuts up to 345mm across flats.
  • Re-assembly is achieved through reverse rotation using the same tooling. Precise control of system pressure allows nuts to be re-torqued to OEM specifications using torque pre-sets entered into the HMI.
  • Inexpensive tooling that can be easily set up and used. Tooling can be purchased individually as required. Tooling inserts can be fabricated to accommodate custom jobs.
  • Bench design is modular and can be extended should the need arise.
  • Full-length oil collection tray for cleaner operation. The oil collection system will capture the residual oil left in the cylinder and transport it back to a waste oil reservoir. This will reduce clean-up costs and improve workplace safety.
  • Lower machine cost, Lower tooling costs, Easier set-up, Safer, Cleaner operation and more flexibility all add up to a more efficient use of your equipment investment and floorspace.

MICRON MCB-SERIES HEAVY DUTY CYLINDER REPAIR BENCH

BBB-EE LEVEL 3 ACCREDITED COMPANY

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